Under the new normal economy, reduce the face of market demand, the enterprise gradually rising labor costs pressures and rising raw material costs, some enterprises in Jiangsu Rudong into the bottleneck of development. Faced with these negative factors and external competition, "Machine Substitution" has become many companies to improve production efficiency through automation new attempt.
"The use of automation and control technology, changing the traditional manual observation device parameters mode of operation, not only saves manpower, but also a substantial increase in the safety of the production process, product stability is also improved accordingly. Had a team needs 45 workers, now only 25 people. "Wu filial general manager of Jiangsu plant protection Co., Ltd. Jia excellent move Speaking intelligent, very touching. The company is a major production of Rudong dicamba, biphenyl, methyl pavilion Ben, fluazinam and other pesticide products of the chemical industry. As part of the production processes of the special circumstances, in high temperature, high pressure and high-risk section additional DCS control system. All processes operated by a computer numerical control machining equipment, technical personnel through a central control system can monitor real-time production workshop, not only to reduce by half the amount of labor, the stability of the production process and product safety improved accordingly. Wu cited filial said: "The total investment of 3.6 billion yuan, covers an area of 355 acres of planning two projects underway gifted Kerry EIA, all production can be realized taxable sales of 4 billion - 5 billion yuan."
In recent years, ZTT also in terms of application, device interoperability, information tracking, intelligent monitoring and other intelligent equipment continue to increase research and development efforts, the introduction of smart production technology, accelerate industrial upgrading and transformation from quantity to achieve a qualitative leap. July 2015, ZTT Fiber Co., Ltd. "smart fiber drawing workshop" was selected for the first "smart Jiangsu Province demonstration workshop." On this basis, and constantly improve the level of intelligent manufacturing, speed up industrial restructuring and upgrading.
"Smart optical fiber preform manufacturing plant" continue to promote the integration of information technology and advanced manufacturing, accelerate the transformation and upgrading of enterprises, high-quality, high efficiency, low consumption, clean, flexible production. "Smart lithium battery production workshop" with automatic warehouse, warehouse goods to achieve the storage, automatic access, standardized management, the introduction of high-end automated production equipment, robots, manipulators and other intelligent equipment, production equipment data, intelligent , production process to achieve intelligent management.
At the same time, Nantong Dadong Co. on intelligent manufacturing also continue to explore. In recent years, the company introduced a digital printing machine, by computer color printing, reduce the amount of artificial while meeting the market of small quantity and variety of needs.
In fact, in Rudong, like Kerry and excellent Big East "no shop", "wisdom workshop" increasing, operating on a conventional assembly line worker intensive work scene is being replaced by a piece of the robot operation scene. Transformation of independent research and development of production processes to achieve results, Hang Fai enterprises and other life protection, essentially completed a production line intelligent improvement; Yuet Heng mechanical, optical and other Yudi machinery manufacturing enterprises welding robots, intelligent production equipment; ZTT, Asia vibration furniture, Sany Palfinger, Nantong Zhengda other enterprises to increase the technological investment, accelerate the pace of industrial robot applications, as well as areas of business intelligence workshop building, the county science and technology, pesticides, pharmaceuticals, new materials and other smart manufacturing level increased.
To mobilize the enthusiasm of enterprise technology, "a number of government economic policy on the promotion of industrial transformation and upgrading of steady growth," recently introduced, to encourage independent innovation and accelerate the integration of the two, the implementation of green manufacturing, support the upgrading, enterprises bigger and stronger to promote economic upgrading of the industrial restructuring, accelerate the process of new industrialization.